Acrylic or polycarbonate? How to choose

Short answer: choose cast acrylic when the piece has to look good, and polycarbonate when it has to survive being hit. Acrylic is glass-clear, about ten times stronger than glass and laser cuts with a polished edge. Polycarbonate is about 250 times stronger than glass and won't shatter, but it has a slight tint and discolours under a laser.

Side by side

Cast acrylic Polycarbonate
Clarity Glass-like, stays clear Slight tint
Impact strength About 10 times glass About 250 times glass, won't shatter
Laser cutting and engraving Clean polished edge, engraves frosty white Discolours; better cut with a saw
Outdoors UV stable Resists UV without yellowing
Weight About half the weight of glass About half the weight of glass
Best for Frames, signs, displays, crafts Windows, greenhouses, machine guards, rink boards

When acrylic is the right call

Picture frames, retail displays, signs, engraved awards, splash guards, anything people look through or at. Cast acrylic comes in clear, frosted, colour, mirror and glitter finishes, and in thicknesses from 1 mm to 12 mm.

When polycarbonate is the right call

Shed and greenhouse windows, machine and equipment guards, hockey rink boards, anything that takes a puck, a ball or a tool. We stock it in 3 mm and 6 mm.

Either way, cut to size

Both materials are laser cut in-house to the size you enter, with the price shown before you order. Price a sheet.

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